ARIZONA DEPARTHENT OF TRANSPORTATION ARIZONA TRANSPORTATION RESEARCH CENTER STATE-OF-THE-ART REPORT ON SNOW PLOW DESIGN Prepared by: Rudolf Kolaja Arizona Transportation Research Center April 1986 TABLE OF CONTENTS PAGE ....................................... TYPES OF SNOW PLOWS ............................... ADDITIONAL FEATURES OF PLOWS ....................... CLASSIFICATION OF SNOW-REMOVAL EQUIPHENT ........... ENGINEERING STUDIES ON SNOW REHOVAL ................ SNOW REHOVING PERFORHANCE OF THE SNOWPLOW TRUCK ............................................. VII . RESEARCH ON AIR LUBRICATED SNOWPLOW ................ VIII . STUDY ON THE RESISTANCE OF SNOWPLOWING AND THE RUNNING STABILITY OF THE SNOW-REMOVAL TRUCK ... SNOWPLOWING VISIBILITY IHPROVEHENT WITH TURNING VANES HOUNTED TO SNOW CAPS ................ SNOWPLOW RESEARCH BY HENKE MANUFACTURING CORPORATION ....................................... STRATEGIC HIGHWAY RESEARCH PROGRAM ................. INTRODUCTION TRANSPORTATION RESEARCH BOARD RESEARCH ACTIVITIES .. . . . . . . . . . . . . . . . . . . . m m . . . . . . . . . . . XIV . w ........................... CONTACTS MADE ..................................... xv . SUHHARY AND CONCLUSIONS ........................... XVI . RECOHXENDATIONS ............................. XVII . LIST OF REFERENCES ................................ XI11 SNOW PLOW HANUFACTURERS 1 2 4 5 6 7 8 9 10 11 20 21 21 22 23 i . . . . . . 24 25 >. I. INTRODUCTION Arizona experience reeearch on a to eafety. of of of Transportation problems these problems equipment, windshields, Attempts technicians which snow may plow operators be solved through With the higher speeds in enow removal ueed highways overheating and number activities. state damage Department enow blow-over, gravel and debris which cause flying difficult to are include: maneuverability and reduced solve some of theme problem6 by operators usually baeed on trial and error methods, which appears to be very coetly and dangeroue. The objective of the available information moldboard configuration, ice ecraping, univeraal speed and plov, ideal frame derign optimum effort im to gather all standards for ideal anow plow plow attack angle for anow and enow plov awing angle and plow "frog framem hitch and hormepower required for low and high There is also a need to determine advantages operationa. disadvantages spreader on; preaent of and a load mensing hydraulic eyetem for using dump function9 versrur the conventional open center syrtea. Available the literature information search on and snow plow deeigns gathered during input from manufacturer8 is eummarized in thie report. prement snow plow .. 11. TYPES OF SNOW PLOWS A multitude work, and the type of enow road syeteme The of plowe are available for snow and ice control particular condition should be choeen to match the design expected in the area, the nature of the and the truck that will be ueed t o propel the plow. following is a summary of the major typee of enow plows ae deecribed in the mHanual for Deicing Chemicalam: 1. High Speed moldboard, It ie plows rnow the In vieibility 2. of a conical-ahaped in only one direction, usually to the right-hand road. The moldboard ie contoured eo that the enow light anow, blowing this feature improvee the the driver so that he can achieve a higher plowing Hinirnum power ie a180 required to push the plow. Two-way Plow straight-edged in by from the large end on the blade and ie directed out to the aide. speed. characterized typically ueed on very large vehiclee ( 5 tone or more) and of leevea is ia small on one end and large on the other end. which the eide Plow eizee vehiclee four-wheel ia plow ranging ranging drive popular for all around use; it ie, a with a conetant croaa section moldboard made from 8 feet to 14 feet in width; ueed on in size from utility vehicles up to the largest plow trucks. The power-angling characterietica are ureful for multiple-lane directly of limits up either to the right or to the left on roade and, upon occamhon, are used for pushing enov ahead moldboard come plowing over the truck. the the epeed front The constant croea section of the of plowing. of the Snow has a tendency to moldboard thus reducing the visibility of the driver. 3. Two Way High Speed Plow ie a compromise between the high-epeed and two-way plow. double-formed to the ham It moldboard, right or a straight cutting edge and a vhich ie capable of casting snow either to the left, depending upon the orientation of the plow. 4. Vee Plow occur. ueeful ie Typically a in Vee areae where moderate drifting may plow ie mounted on a large four-vheel drive truck. 5. Wina Plow accumulated the anow road. on a ie for pushing back high drift8 or the enow left over from earlier storma along the edgm of In addition it io also ueed often for plowing light multi-lane collected by the and wing ueed highvay. the truck'r puerhed . In thie operation, the %now front-mounted two-way plow ie caught by back further, thue increasing the width of road cleared in a single pass by one truck. Underbody 6. from roadwaye. presrure and Scrapera are ueeful for removal of hard packed rnow Theee plowe are capable of exerting downward on the cutting edge of the plow and breaking through ice Underbody plove are also hard pack under same circumstancee. ueeful for removing light accumulatione of snov (up to 2 inchem). 7. Road Gradere shouldere are operations. operations The used Such and easily equipment that a for i used in the unit is during the summer for grading vinter time useful for for both anow-plowing straight-line clearing parking lots and other large areas. controlled that are ecraper capable of blade ie often the only piece of removing hard pack and ice from roadway surfaces. 8. Rubber-Tired extremely Front-End-Loader ueeful for equipped for plowing are urban rnow plowing, capable of maneuvering in very tight quarters. All the snow plowe must be able to be lifted from the eurface of roadway accompliahed In addition, by the operator through remote control, usually by a hydraulic control ayeter operated from the cab. plowr the should whole plow have a itself mechanism, trips it by the meets an moldboard or immovable object, ouch am a manhole cover, thereby minimizing the shock trananitted to the truck and driver. when where All to front-mounted the frame attached of rapidly available, of which A are wide variety of hitches are fabricated of the various find that plow cutting ineerte far needed. shops organizatione carbide truck and to which the plow itself can be when many maintenance give the nuet have a hitch firmly attached plowe or modified in the municipalitier. Hany edgee that have tungsten eliminate the need for changing cutting edge=, service, and are longer well worth the additional purchase cost. For rubber areas cutting auccese for equipped with the edges critical minimum enow freshly raised cutting the for removing polyurethane below where plowe is 28-320FI have been used with some fallen or sluahy nnovs from roads reflectorized edgee temperature traffic markera. Rubber or are not ueeful when temperatures are temperature range of 28-32OF and eteel and carbide-ineert blades are needed to remove the enow. IV. CLASSIFICATION OF SNOW-REMOVAL EQUIPHENT Proceedings and Ice Control anow-removal type of followe x work of Researcha equipment it an International Sympoeium on "Snow Removal (6) rhould sugeeeted be that every price of valued and clreeified for the is expected to do. A euggested divirion ir as No. Type of Work Type of Equipment 1. Snow-dozing Very alow moving equipment 2. Snow-plowing Slow moving equipment 3. Snow-throwing Feet moving equipment 4. Snow-blowing Rotariee of varioue types At epeede known slow of epsede %now im pushed or plowed, but at the faster 20 about to the mph 30 it ie thrown. snow-throwing In fact, too little is porsibilitiee; that ie receiving Borne attention in Japan. V. ENGINEERING STUDIES ON SNOW REHOVAL Because the design little Army Cold that no 1970, information and data are not available, and manufacture of rnow-removal equipment ham changed very provide adequate since Regione the 1930'8 Research engineering (6). and In 1967, David Hinek of U.S. Engineering Laboratory stated study has been made in the United Stater to a mound basis for enow removal equipment development. an including examination the National this ram atill true. of material Research in technical In libraries, Council Library confirmed that VI. SNOW REMOVING PERFORMANCE OF THE SNOW PLOW TRUCK Teetta were 7-to-10 ton winter6 of have been deep at conducted capacity 1965-66 tested epeeda to 4-wheel amcertain drive and 1966-67. the performance of trucks in Japan ( 6 ) in the Trucks equipped with ~nowplowa for the capability of removing enow 5 to 20 cm Because of difficulties of of 15 to 30 km/hour. controlling natural temperature, wind, such conditions and road surface ee enow density, conditione there air la a considerable spread of the data. Field atudiee of the performance of these truckr with enowplowa produced the following resulte: - Working reeietance of the truck coneiats of the truck'e rolling resistance that reeietance variee vith its epeed, sliding of anowplow, and enow accelerating reeimtance expreseed ae a aquare of the truck speed, - A t a truck performance speed of lea. than 7.5 mph, snow-removing of the one-way plov is not effective because the plow p u ~ h e esnow without throwing, - Snow-removing efficiency of the plov fallr am the equare of the truck epeed, - The dimtance enow im thrown incrsamea with the equare of the plow speed, - The plow with the conical surface performed better than one with a cylindrical surface. Conaequently, the the neceeaary truck driving force required by coneiste plow of truck running reeietance, plow rliding resistance, end snow-removing reeistance all put together. VII. RESEARCH ON AIR LUBRICATED SNOW PLOW A paper Snow Removal 1978 (2) and reports sponsored at the Second International Symposium on Ice on Control Reeearch held in New Hampahire in research on an air lubricated snow plow, by the National Research Council of Canada. One of the investigated was a means of reducing the dynamic friction methods of prerented enow on a enow plow blade. Air ia eupplied to the eurface of a blade to provide a lubricating film. This plow air concept modified to front a enall mtandard cylindrical design rnow to provide the air-lubricated feature. blade perforated air. flexible hoses. Air To provide surface, a falme blade eurface waa installed in of the existing blade. aluminum eupply a used The fmlee blade surface wee made of and oriented to give directional flow to the vae a u p p l i ~ dfrom fan outlets by a number of The firet air dramatically; without enow hitting designing enow air provide9 friction obeerving blade few teete with this plow rhowed two things rather enow exploeione a the while the mnow blade etill a virtually frictionleee eurface and flow is resulting from accumulation, to uncontrollable. the air After lubricated consideration was given to give directional control of the flowing taking advantage of the air lubrication. Thie lubricated enow plow contained a much larger perforated blade The initial teats of this m o w plow blade mounted on a surface. etandard vehicle However, it ham provided the desired directional control. will take further development and evaluation of this principle to determine its poeeible merite for high epeed anow removal or improved snow plow efficiency at existing epeede. VIII. A STUDY ON THE RESISTANCE OF SNOWPLOWING AND THE RUNNING STABILITY OF SNOW-REMOVAL TRUCKS Another Sumposium held reeistance anow-removal the paper of waa New of at at Hanpehire rnowplowing truck Hinirtry anowplowing in presented high and obtained stability in the epeed. Education in the Second International 1978 ( 2 ) dealt with the running stability of a Thia etudy waa eponeored by Japan. The resietance of from the rerulte of field experiaentm, while running was speed of the anow removal truck without unstable motion on both a tangent and curved road eection. derived by calculating the maximum Thim problem. from etudy the firet of its kind to approach various Because of the lack of data which can be ueed directly field experiment. numeroue aeeumptions were used. calculation which im of the depends operation running largely hae been on etability of a enow-removal truck. experience, obtained. From the a rough Numeroue outline of the problems much ae the vieual field of the following vehicle9 rernaine unreeolved. IX. SNOWPLOWING VISIBILITY WITH IHPROVEUENT TURNING VANES HOUNTED TO SNOW-CAPS The Ontario and Hiniatry of Transportation and Communication for Province experimented with various rubber flapr, louvree, venetian attempt to blind devices mounted on the enow plow trucke in an reduce driver visibility problems with only a limited aucceaa. 3 Following concept behind numeroua involvee the cab s wind concave and turning on a framework. vater tunnel teete a new vane mounted over and juat Thim deflects the air flow down over the back of the truck. Also under development was a modified turning vane that mounted on the top edge of the plow blade, extending over can be the lip of the plow. catch most back of vieibility. of the the plow Mounted at the correct angle. the vane will unow onto opillover and deflect it down over the the highway, improving the driver SNOWPLOW RESEARCH BY HENKE HANUFACTURING CORPORATION X. Snowplows Corporation Chelsea, trough were recently teeted the Chrysler Corporation at epeede sequential from photographe made during with the each intercepting moldboard, curle The doee vision at run. testing ground at milee eix per hour. High-=peed expoauree per eecond were These graphically illustrate that relationship moldboard operator 10-35 taken teat proper water Hanufacturing Teet were run in a 200-foot long wide water Hichigan. at Hsnke by of cutting edge layback angle and radii, water flow8 enoothly up the over end is discharged effectively to the eide. not curl ia not beck into the path of the plow and obecurred by mflurrieen over the top of the moldboard onto the truck windshield. Figure edge layback moldboard eurface angle and to the effect of varying the cutting the importance of properly blending the gather the load and carry it awry to At the ideal angle, mnow and ice are scraped from the eurface exceerive illumtrates radii dfacharge. road 1 with power whereae and an minimum effort. cauaee angle the laid Too eteep an angle requires plow to *chatterm on the road back too far tends to cauee the plow to akfm up and over ice and hard packed snow surfaces. Figure 1. show Diagrams how in changes cutting edge layback angle a££ect plow e££iciency. The called wings discharge on the reversible .mouse ears. are also e££ective evenly placed discharge alongside Figure 2. Discharge IDEAL cutting interception and in accomplishing the roadway. (Figure wings on the reversible edge results layback in good discharge. 12 ~- plow, and proper commonly a smooth, 2) plow. moldboard load carrying radii displacement tests Conversely, angle excessive produced zlurries water, to strikes by over the moldboard in operators snow. in improper a rolling contributing water moved intercepting a phenomenon experienced As the plow enters the angled cutting causing the plow radius £orces the water to motion back into the path oz the cutting zurther to the lizting action. is as well as poor. load carrying the upper radius oz the moldboard, The over edge, oz cutting edge layback the thrust oz the water zrom the improperly lizt. curl zlurries This series conzirmed described edge with improper to both sides oz the plow, indicating characteristics. and run reduced, As the amount the plow settles back down, only to repeat the cycle again. all Although are valuable An developed plowing the in planning ezzective by tests were preliminary zuture tests. automatic Henke which provides equipment in nature, they quick Quick Coupler. 13 --- fIJ system a high versatility is shown in Figure 3. Figure 3. Automatic coupling (AQC), oz the snow By uoe coupling no to downtime of spring loaded eelf-locking cam, the automatic the attachment ie achieved vithout pins resulting in or maintenance of pine. An operator can hook to the attachment without leaving the comfort of his cab in lees than 10 eeconda. Both to the be male and female coupling mechanism were designed A s a rerult of thie common deeign, this enables common. eame attachment to be used on either end loadere or motor graders of different makea and modele. The ie automatic locking of the attachment to the prime mover accompliehed bottom of portion the of a spring automatic the eliminating proceee. by AQC loaded "cum latchm located in the quick coupler female of the attachment eyetem. It irnprovee operator aafety by operator intervention in the eutomatic quick coupling The ARC eyeten is deeigned to accept hydraulic down premsure. The converting blowers, Henke the AOC attachment female portion is available for exieting sweepere and and competitive brend other attachnentr to truck the mounted AOC coupling eyetern. Henke for the the plow, ryetea. is plow. are also developing a load eeneing hydraulic system The hydraulic cylinders, located on each ride of croae-plumbed through m preeaure rensitive valve According Hanufacturing in anov plow to nichael Cooperation, trip Green, the rysteme. the President of Henke problems in enov plov deeign are Baaically, four different typea of trip syeteme are available: 1) Standard mechanical over center type (Figure 4 ) 2) 4-extention epring trip (Figure 5 ) 3) One-way spring trip (Figure 6 ) 4) Trip cutting edge (Figure 7 ) Figure 4. Standard Figure 5. mechanical 4-extension 16 JI1 over center type trip. spring trip. l j Figure Figure 6. One way spring trip. 7. Trip cutting edge. 17 fI] Another power is problem appears to be a mismatch between If the truck of the plow truck and the weight of the plow. too powerful, damage to the snow plow results the horse and if the plow is too heavy, damage to the truck may result when the plow trips. Overheating result of improper and combination, of the truck truck improper engine has been stated to be a horsepower, plow swing of type length for snow plow the plowing conditions. During developed suitable by the recent ASHKOSH plow Truck for snow plowing. study, Henke used a 400 HP truck Corporation (Figure which appears 8) Figure 8. OSHKOSH truck with Vee plow. 18 -JI1 to be Another running gears The standard area to which be investigated provide running to snow plow. gears are in Figure 9 adjustable shoes are standard equipment guidance running gears are screw adJustable. The types o£ available S~w the vertical is related to snow plow Optional 7%" dia. mushroom or 11%" dia. mushroom . 1 x 6 shoes on 36R-30-47 one ways 1 x 6 shoes on 42R-39-52 one ways Nose guard for 6" or 8" cutting edge standard on all one way plows. 9. Types o£ running Figure 19 - I I lIJl~ ,I Optional Curb shoes. Specify 1 or 2 required gears. STRATEGIC HIGHWAY RESEARCH PROGRAM XI. The in National September research4. treated of Workehop at Dmllam/Fort Worth, Texas Airport hae 1985 was It addreeeed stated that the need for onowplow deeign the part practice generally design independently of the deeign and capabilitiea plow the prime movers plow and truck must be conmidered ae a eyatem for optimum performance. improvement efforts Fundamental plow in Japan, Sweden, are optimized exception of particular have deeign been Japan, of U.S. demign improvement8 have reeulted from studiee their no rcientifically-baeed undertaken in the United Stater. Switzerland, for needs No Germany, end Great Britain, and particular work ie conditions. currently maintenance With underway, the and the are not being engineers addreeeed. The need for this effort war identified am one of the four recommended by the Highway Haintenance ~eeeerchNeeds Workehop in No action ham been taken to implement the recommendation 1974. for research on this topic, and the need still reaaine. The of objective deeign of criteria mpecificatione and for etandard conditione. of deaigne of and ice different derign detailr plowe principlem, snow, for preparation dieplacement aerodynaaic/hydrodynamic characteristicm thir research neede to be aetabliehment baeed material and on handling cutting nechrnicr leading to type8 of snow and climatic Plow and carrier m e a myrtem for optimum derign has to be considered. XII. TRANSPORTATION RESEARCH BOARD RESEARCH ACTIVITIES The Transportation Haintenance' ia concerned including recent dircuseions theme it with appears activities with Board all Committee aepecte of on -Winter snow anowplowing and diepoeal proceduree. removal committee, Remearch which David that tfinek, the chairman and ice From the of thie snowplowing ir only a amall part of are not to be initiated earlier than the Fall, 1986. XIII. SNOW PLOW HANUFACTURERS The following aanufacturerea were identified and located within the United Statesr Henks Xanufacturing Corporation P.O. Box 818 2105 E. Bremer Avenue Waverly, Iowa 50677 319-332-5150 Schmidt Engineering and Equipment 4703 W. Electric Avenue tfilwaukee, Wieconsin 414-672-2229 33229 Viking Manufacturing Company P. 0. Box 218 Harrieville, New York 13648 315-543-2321 XIV. CONTACTS HADE All of requeeted the to three provide manufactures any have available been contacted and Information on the etate-of-the-art of enow plow design. Henke Kolaja, 11, of Manufacturing the 1986. Arizona The information on other snow Corporation hae been virited by Rudy Transportation Reeearch Center on April two plow manufacturers design except did the not provide any location of the cloee-by dealerrhipe. David Engineering 03755, Hinek of Laboratory, Phone No. U.S. 72 Army Lyrne Gold Road, Regions Hanover, Rerearoh and New Hanpehire (603)646-4474, ham provided information about the TRB reeearch project on "Winter Maintenancew. Dave No. Green, (414) 235-9150, enov plows. OSHKOSH has Truck Corporation, Wieconein, Phone been contacted in regard to mizing the plow trucks in relation to different types and mizea of mnow He stated that determination of proper truck-plow combinatlone In moat enow ie highly theoretical and needr to be invemtigated. case8 the capital and operating cost of ideal trucks for plowing ie exceaeive, eince theee trucka are ueed on average only between 120-200 hours a year. XV. SUHHARY AND CONCLUSIONS Design changed and very deaign manufacturing little improvement States. eince enow of the 1930'8. efforts have removal equipment has No scientifically-based been undertaken in the United Fundamental plov d ~ e i g nimprovements have resulted from etudies in Sweden, Japan, Switzerland, Germany, and Great Britain, and are optimized for their particular conditione. The recent Corporetion eeem teete to problema experienced improved aa plowing and can well be moldboard smooth ae of enow provide eolutione ADOT. by plowa by Henke Hanufacturing to some of enow plowing Truck driver vieibility can be overheating of truck engines during anow eliminated by proper cutting edge lay back angle intercepting diecharge can be radii of accomplished the plov. using Effective and discharge vings, called "mouse wings" on reveraible plowe. high Automatic quick vereatility of coupling the snow eysten made by Henke providee a plowing equipment. Load eenaing hydraulic nyetem ie under development by Henke. OSHKOSH Truck Corporation ir manufacturing a range of trucks muitable for snow plowing. XVI. RECOHUENDATIONS A demonstration manufacturing remults is of being adopted company project much as in Henke cooperation with a and OSHKOSH utilizing the the described up-to-date technology and the knowledge euggeeted. by ADOT Proven technology by this project could be to improve the current enow plow removal activitiee. The following aspects of snow plowing technology appear to be deficient and further reeeerch ie suggeeted: 1) Determination of optimum rize and horrepower of snow plow truck aize and type of snow plow. 2) Determination of optimum anow plow variety of rnow conditions and truck-plow radii under a combinations. 3) Invemtigationa of snow plow trip rystene in relation to typee of plows and truck sizes. 4) end Inve8tigation determination of of a variety of rnow plow running gear8 optimum typee in relation t o enow plowing conditionlr, type of roadway8 etc. 5) Economic analyeie of ideal and optimum anow plowe, snow plow 6 their operatione determined appropriate for trucks ADOT use. XVIII. 1. LIST OF REFERENCES L. David Application Richardson, .Hanual Practicee*, National U. S. Center, for Deicing Environmental Chemicals: Remearch Environmental Protection Agency, Cincinnati, Ohio, December 1974. 2. "Snow Removal and Ice Control Remearch*, he Second International Sympoeium, proceeding^ of Xanover, New Hampehire, 1978, Sponeored by TRB. 3. 'Snow Plowing Hounted to Visibility Plows-Cabern, Improved Better vith Turning Vanes Roada, Volume 45, No. 7, July 1975. 4. Strategic Highway DallaelFort Worth, Resemrch Texas Program, Airport, National Workrhop, Participant Workbook, September 18-20, 1985. 5. Snow Plow Remearch, Public Workm, September 1985. 6. Snov Removal International and Ice Control Research, Procehdinge of an Symposium held April Report 115, Highvay Remearch Board. 25 8-10, 1970, Special